Architects' Guide to Glass & MetalBonnell Switches to Acid Etch Anodizing

Bonnell Aluminum, a Newnan, Ga.-based aluminum extrusion supplier to the nonresidential building and construction market, has announced it will convert all of its existing anodizing product lines to an acidetched process. According to company officials, new class one and two, clear, bronze, and black finish, acid etched anodic coatings offer improved characteristics for finish consistency compared to typical anodizing. The company will invest approximately $1.1 million into the transition and officials say it will begin offering acid etched anodic coatings April 1, 2009.

"Manufacturers and installers of curtainwall components, storefronts, automatic entry doors, walkway covers, and other anodized building and construction applications will immediately recognize the benefits of this superior finish," said Ira Endres, Bonnell's director of sales and marketing. "While meeting and exceeding all AAMA 611 specifications for anodizing, the acid etch anodic process is far better in hiding extrusion surface imperfections than caustic etch anodizing. It virtually eliminates the appearance of visual streaks and die lines while providing a superior uniform matte finish."

Bonnell officials also report the new process is expected to be more environmentally friendly and greener than the conventional caustic etch process. The acid etch process requires less etching time, which is expected to reduce waste sludge disposal by as much as 90 percent. The process also enables the use of a higher percent of recycled content in extrusion billet.

"2009 will be a year building significant opportunities for architects, designers, and engineers," Endres says. "Not only will Bonnell have the press range the commercial architectural market has desired for many years, we will also be supplying anodized finishes that are more environmentally friendly, in addition to providing a consistently better surface appearance."

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